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Home / Airframe Parts / McFarlane Aviation Products / Baffle Seal Material / Baffle Seal Kits /McFarlane Bi-Flex Baffle Seal Repair Kit - BAFFLE-KIT-1BF
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McFarlane Bi-Flex Baffle Seal Repair Kit - BAFFLE-KIT-1BF

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Part# 05-20563
MFR Model# BAFFLE-KIT-1BF

Overview

Best for small aircraft with straight baffle seals. Includes Bi-Flex material with a precision laser engraved flex pattern.

To ensure that 9 ft will be enough material, measure your existing baffle seals. If in doubt order BAFFLE-KIT-2, which is best for larger aircraft or curved baffle seals that cannot be cut from 3 inch strips.
Find the Right Kit for Your Aircraft
Kit P/N
BAFFLE-KIT-1BF
with Bi-Flex™
1
CS085X3X108GBF

3 in x 108 in (9ft) Cowl Saver™ with Bi-Flex

™
1RIVET-KIT-2
Baffle Seal Rivet Kit
106036-012

Baffle Seal Retainer Strips
Best for small aircraft with straight baffle seals
 
Kit P/N BAFFLE-KIT-2

1
CS085X18X36G
18 in x 36 in (3ft) Cowl Saver™
2RIVET-KIT-2
Baffle Seal Rivet Kit
206036-012
Baffle Seal Retainer Strips
Recommended for most aircraft. Allows fabrication of straight, curved, or irregular shaped baffle seals. 
 
Kit P/N BAFFLE-KIT-3BF

with Bi-Flex™
1
CS085X3X156GBF
3 in X 156 in (13ft) Cowl Saver™ with 
Bi-Flex
™
1RIVET-KIT-2
Baffle Seal Rivet Kit
146036-012

Baffle Seal Retainer Strips
Best for aircraft with straight baffle seals
Cowl Saver™ Baffle Seal Material with Bi-Flex™ Technology Reduce airframe vibration, stop cowl and firewall cracks 
You can feel the difference in the cockpit!

Baffle Seal Friction Causes Airframe Vibration and Destroys Cowls

Typical silicone rubber baffle seals have a coefficient of friction among the highest of any known material. This friction transfers engine vibration into your cowl and firewall causing fastener fretting, fatigue, cracking, chaffing and airframe vibration.
Cowl Saver™ Baffle Seal Material has 30 Times Less Friction
!
  • One side is silicone and the other is a low friction Teflon coated rubber unique to the patented Cowl Saver™ baffle seal material
  • Cowl Saver™ dramatically reduces the friction between your cowl and baffle seals
  • Half of the engine vibration you feel in the cockpit is from baffle seal transfer
Low friction Saves You Money!
  • Reduces transfer of vibration to the engine cowl and airframe
  • Eliminates cowl erosion
  • Extends baffle seal life
  • Reduces expensive cowl and cowl fastener repairs
  • Reduces fatigue and cracking in baffles, cowl skins and firewall
  • Cowling even goes on easier!
 You will feel the difference! Satisfaction GUARANTEED!36-month Money Back Guaranteed!Unbeatable performance
Bi-Flex™ Technology

Bi-Flex™ Technology utilizes a laser engraved waffle pattern to provide the ideal flexible seal for maximum cooling, while retaining rigidity on the lower half of the seal to prevent the baffle seal from blowing past the proper seal position against the cowl.
P/N
Size
CS085X18X36G
18 in X 36 in
CS085X36X36G
36 in X 36 in
CS085X3X36GBF
3 in X 36 in with 
Bi-Flex™
CS085X3X108GBF
3 in X 108 in with Bi-Flex™

CS085X3X156GBF
3 in X 156 in with Bi-Flex™
Color: Black/Gray
Thickness: 0.085 in
Also available as convenient Baffle Seal Repair Kits. 
Note: For proper function, install Cowl Saver™ material so that only the low friction (black) side touches the cowl's inside surface. Carefully plan the baffle seal installation before cutting the material.
Baffle seals created using this product are protected by U.S. Patent No. US 8,070,099 B2

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Please note, Aircraft Spruce Canada's personnel are not certified aircraft mechanics and can only provide general support and ideas, which should not be relied upon or implemented in lieu of consulting an A&P or other qualified technician. Aircraft Spruce Canada assumes no responsibility or liability for any issue or problem which may arise from any repair, modification or other work done from this knowledge base. Any product eligibility information provided here is based on general application guides and we recommend always referring to your specific aircraft parts manual, the parts manufacturer or consulting with a qualified mechanic.